to do a simple repair?
I’ve noticed that the running lights on my USAT Geep 9 don’t match up with the direction that it is traveling. Dunno why I didn’t notice that before, probably because its been sitting in a box for the last I don’t know how many years.
Any way, I decided to open and inspect to see which wires I needed to reverse on the trucks, i.e. which of the 4 wires on the truck actually came from the PC Board. I located the wires, reversed them, ran the test, and. voila, the direction of travel finally matched the lights!
So, I then proceeded to button everything up, and put the loco back on the test track, and sunofagun (I actually used saltier language, but this is a family site) all of the lights on the front of the loco were OUT!
Time to go something else for a while, so I don’t do something stupid.
After an hour of building cribbing (very relaxing, you should try it), I opened it up again, and what I hoped was a simple fix, like I forgot to plug in the front lights, became a broken solder joint on the main PC board for the front lights. Now, mind you, I’ve never fussed with anything like this before.
So, I break out my trusty Weller 140/100 Watt Universal Soldering Gun and some electrical solder, and tack that errant wire down, or so I thought. I get the board re-installed, and BOING! off springs the wire, laughing at my puny attempt. In fact, it took 4 more attempts to stick that sucker down. Surprisingly, I didn’t melt the PC Board. Did I mention that I’ve never fussed with this stuff before?
So, after another test, I button the sucker back up, and wouldn’t you know it, one of the over/under headlights is now out!
Time to walk away.
More cribbing. Don’t know if I have a place for these, maybe I can sell them at the next club meet.
I open the thing up, pull everything that has to do with the front lights out, and as suspected, one of the wires to one of the headlights has come unhinged. Now, this wire is infinitesimally small. If I dropped it into the carpet, I would be hard pressed to find it, again. How am I going to be able to solder this? After inspecting the board, I realize that the other wires of similar ilk are inserted into a metal disc in the PC Board, and the solder is applied to the other side. I should be able to do that. I get lucky. I put the board into a holder, insert the end of the wire into the hole, apply the heat to the other side, in the appropriate place, and sunofagun, it worked! I gave the wire a 5 pound tug, and it still held, so I put everything back into the loco (that was a struggle in itself), tested it, buttoned it up, and it still works!
I declare success!
Elapsed time, including building the cribbing, 6 hours.