I finally decided it was time to build switches to replace my Aristo. After reading up on switch making and from talks on here I realized that the only way to learn was to just do it. Im using my Aristo switches as a template since the ones im building have be the same size. I started out with making a photo copy of the Aristo switch. This will be my template. Since I’m not good with numbers etc… I decided that this will be built through trial and error.
The first thing I did was cut the pieces of rail that I would need and lay it over top the template that way I get the curves and frog angles correct.
Next I soldered the frog together.
Once had everything made I decided to make a jig to hold the ties in place while I lay and spike everything.
I thought the points would be tough to do but ended up going well. I used a grinder and then a file for the fine tuning.
So far after testing with small wheels everything rolls through it well. I was surprised being my first attempt. Still need to do the guide rails and I also want to add screws through the rail were the spikes hold it down. That way when I take it out of the Jig everything stays in place.