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Kevin - I'm not sure I follow your statement "Even if you're just repositioning the four stick pots to horizontal, you can decrease the form factor quite a bit." What do you mean by horizontal (compared to how they are in the 2-stick) ? Could you do a rough sketch ?
In a standard R/C transmitters, the sticks are essentially handles attached to potentiometers, giving you around 90-degrees of motion. The trim (at least on the older radios) was a mechanical fine adjustment that subtly adjusted the position of the pot relative to the stick. The digital trim Tony mentions sounds like its an electronic adjustment rather than mechanical.
So, at the most basic level, you can take those four potentiometers out of the case (and their attachments to the sticks) and position them any way you’d want to on a handset. You’d lose the ability to fine-tune with the trim, but you don’t need that in our environment. If you’ve got digital trim, which I’m assuming is done via pushbuttons or toggles, then all you need do is mount them beside the pot. It adds a little, but not much to the width. The pots themselves are typically less than 1" diameter. The knob would likely be larger.
So, what would I have?
Throttle: Obviously would be either a knob or a lever. I kinda like the lever idea, since it emulates locomotive controls the best, but a knob might be more practical.
Reverse: I’d like a lever for this, simulating the Johnson bar. This does a few things. First, it gives the live steamer the ability to finesse the position of the Johnson bar for best performance–something a simple pushbutton or toggle switch does not do. There aren’t many live steam locos in our scale where you can adjust the cut-off and still have smooth operation, but there are a few. (I actually use the Johnson bar on one of my Rubies to control the speed during switching more than I use the throttle.) For the electric mice, it gives a visual indication of which direction you’re set to move–something lacking on many handheld controllers. Also, it could be used (given a compatible sound system) to control the cadence/volume of the chuff based on the position of the Johnson bar. Dad did this years ago on one of his analog sound systems and the effect rivals any of the load-sensitive BEMF chuffs of today’s digital systems.
Whistle: Ideally, I’d like a slider or lever here. This is really for similar reasons to the Johnson bar. I’ve not heard a “quillable” whistle in the small scale live steam circles, but I haven’t heard too many of the new “resonator” whistles that have really taken over in the past few years. Similarly, the electric mice can benefit from this because sound manufacturers are reportedly working on “quillable” whistles for digital sound systems. (Again, very easy to do in the analog world.)
Bell: This can be a simple on/off switch.
The catch with on/off toggles is that the control from the transmitter doesn’t simply close a circuit the way we think of it. What it does is varies the pulse width of a control signal from .5 to 1.5 milliseconds (going from memory on the time). As such, simply replacing the pot with a switch isn’t going to have the effect you’d want it to. The switch would have to be worked into a circuit that when open would send a neutral pulse (1 millisecond), and when closed changed the pulse to either 1.5 or .5 milliseconds to trigger the sounds, change direction, whatever. If all you’re doing is changing the pulse width from 1 to either .5 or 1.5 milliseconds, then you’re inherently overriding the advantages a proportional system gives you, and you may as well stick with the other systems. The proportional throttle would still be nice, but at that point you’ve got no advantage over the controllers from Airwire or NCE.
Later,
K