Large Scale Central

Challenge 2 Ron Spencer

Well, my project is complete and it is time to post the log. I will be doing this over several days as it contains 90 pictures. First the disclaimer. Although the project is based on a prototype railroad piece of equipment the model is not intended to be a scale copy. It is only intended to be a representation. With that said here is my project. This is the inspiration. I took this photo in Chama, NM in 2005 thinking that at some time it might make a neat model. I also took about 50 pictures at the same time. The model is based on those pictures, pictures from the Quick Pic book by Rick Blanchard and scale drawings from A Century + Ten of Narrow Gauge Cars by Robert Sloan.

For those of you who don’t recognize it, it is Derrick OP of the D&RGW. Originally built in the Alamosa shops in 1911, it was built with a wooden boom. In 1921 with the coming of newer and heavier rolling stock it was rebuilt with a steel boom and had the car body strengthened. Derrick OP had no boiler, its winches were powered by steam from the locomotive. In practice the tender car would be left on a siding and the derrick pushed to the work site. The derrick has two winches which control the boom lift and the main hook. The swing was controlled by block and tackle, operated manually or with a gypsy drum on the winches. In normal use the derrick was tied to the rails for support but if swung more than a few degrees of centre then outriggers and blocking were necessary. The main boom had a swing range of about 25 degrees each way. It also had tie down rings on the rear where it could be secured to a locomotive of heavy car in order to increase its lifting capacity. Derrick OP is stored in Chama NM and is in operating condition although not in use. In the beginning there was this, a 1x6 spruce board.

After an hour or so at the table saw we had this pile of scale sized stripwood

Which began to assemble into this. The frame of the tender car

Here we see the decking being applied to the frame. The decking is all individual planks. I find that building the basic frame this way results in a straight and true structure to build on.

Here is a shot of the decking applied after it comes out of the jig

This is the underside of the derrick car with the decking already attached

Here is a shot of the derrick car with the needle beams installed and one of the truck mount

Here are a couple of shots of the underside of the derrick car, the brake cylinder is salvaged from the frame of a Bachmann flat car kit.

And here is the underside of the tender car

That is all for today.

nice

Looking great Ron, can’t wait for more pics.

Nice looking work… :slight_smile:

Ron

Your missing your true calling , lookin good … cant wait to see the rest.

Terry

Hello all, now to continue Here are a couple of shots of the A-frame construction. Laminated up from individual pieces.

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2038.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2037.jpg)

This is rough fitted to the car

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2039.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2040.jpg)

Now on to making the boom. I cut the long members on the table saw. They are a little thick in cross section but still give the idea of how the boom is shaped

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2041.jpg)

A closeup showing the cross section

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2042.jpg)

I used a couple of rulers to hold the sides straight while I attached the bracing. It is the same on the top and bottom

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2043.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2044.jpg)

Here are some shots of the boom being fitted to the A-frame

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2045.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2047.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2046.jpg)

Here are the blocks that are used to raise and lower the boom. The one with the arms mounts to the top end and the other hangs on the top of the A-frame

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2070.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2069.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2067.jpg)

These are the blocks for the swing control, first the pieces and then the finished blocks. They are not operating

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2071.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2072.jpg)

Here is the winch mechanism. It is made from dowel, plywood and other bits. The gears came from an old toy truck

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2074.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2075.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2076.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2077.jpg)

This is the actual engine that drives the winches. It would have been powered by steam from the locomotive on the real one.

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2056.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2057.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2058.jpg)

And mounted on the winches. Still needs the connecting rod.

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2078.jpg)

This is the operators side with the levers and brake arms

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2079.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2080.jpg)

Mounted the entire assembly on a frame and added operators platform

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2083.jpg)

And a couple of shots of it painted and ready to install

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2103.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2102.jpg)

Thats it for today. Next up is to add details to the A-frame, then the house and start putting the whole thing together. Enjoy, Ron

AMAZING!!! Great work Ron

Nice!

WOW. The mechanism is superb, especially since it’s just built-up from bits & pieces. Once painted it really comes to life.

looking at this, i can relax.
now i can build just for the fun of it, and don’t have to try to compete anymore.

Nice, nice work Ron!

INCREDIBLE WORK!!!
:slight_smile:

Wow that looks great

Real nice Ron

Next installment The boom on Derrick OP had many pieces of steel added for reinforcement and I attempted to replicate them with styrene. Here are a few pics of that

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2084.jpg)

The rear braces in this photo go through the floor and anchor behind the needle beam

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2085.jpg)

Here is another with the boom swivel in place. Note the rollers for the cable on the rear. On the real one these guided the cable to the big roller inside the swivel post. Also note the brass plates used to tie the a-frame to the car.

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2086.jpg)

In this front shot you can see the rollers inside the swing post and the rings on the lower legs each side where the boom swing blocks will be attached.

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2087.jpg)

These are the pieces that will make up the hoist house

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2088.jpg)

A close-up of the side. The planking is scribed into the baltic birch ply as I have done on other models.

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2089.jpg)

Trial fitting the house to the frame

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2090.jpg)

House glued together, you can also see the upper tie rod that goes through the house

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2092.jpg)

I decided that with the large front opening the inside should have some bracing as is visible in the real one. Here are twp shots of the interior, note the continuation of the tie rod

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2093.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2094.jpg)

A couple of the completed house with the rails for the side sliding windows added. I painted the interior before the roof was added, just was easier to get good coverage.

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2095.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2096.jpg)

The roof with the blocking for the roof walk added

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2104.jpg)

The original had a tarpaper roof but I could not figure out or find a good way to do this so decided to go with metal.

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2105.jpg)

The finished roof

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2106.jpg)

Here is a couple of pics of the house and a-frame assembly

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2100.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2101.jpg)

Now for some of the details that I added. This is a shot of the parts used to make up Nut Bolt Washer detail for the truss rods. They may scale out a little large but still look OK

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2114.jpg)

And mounted on the car

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2115.jpg)

Glad hands and valves made from the article in G/R magazine by Bruce Chandler, Thanks Bruce. The hoses were a little long.

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2113.jpg)

The steps cut from brass and twisted

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2112.jpg)

Side pockets for the tender car from some brass channel and a couple of pins, soldered after mounting on the car

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2111.jpg)

Here is the end of the tender car with brake line, coupler release and truss rod ends.

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2126.jpg)

The hoist mechanism mounted on the car

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2121.jpg)

And some pics of the boom mounted and rigged to the a-frame

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2120.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2118.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2117.jpg)

(http://i846.photobucket.com/albums/ab29/trainman57/Challenge%202/DSCN2116.jpg)

And thats it for today. Will be back tomorrow with the final installment. Enjoy, Ron

Nice. I like that roof - what’s the thickness on the metal?

Glad to see some more glad hands that connect! :smiley:

Ron, beautiful workmanship…

Ron nice looking work, looking forward to the finish.

Wow…nice work indeed!

David Russell said:
Wow.....nice work indeed!
Ditto!!!