@Tony: I honestly don’t know why they were the way they were. However, I can guess:
I hadn’t run it with more than five cars before(received the four reefers last Friday). It ran fine with five. However, after hooking up four more cars(plus a free rolling flatcar–not counting that), it began having problems.
First: I first ran it with the nine cars on slightly damp rail. This increased slippage and rpm, therefore increasing heat.
Second: This heat warped or otherwise changed the washer. This moved the axle gear closer to the one above it and held it there. This caused gear noise and the binding and prevented the axle from sliding, causing the engine to try to turn on a straight and causing derailments.
Third: Moving the O-rings into the gearbox eliminated the pressure and allows the gearbox to ride on the axle again rather than being pressed into it.
I may be wrong, as I’m not officially a mechanical engineer yet–but I don’t know, that makes sense to me. The O-rings(axle seals) barely spin on the axle at all.
Please do remember that I have a 6 or 8% or thereabouts grade(albeit for a short distance)–that puts a LOT of strain on the engine no matter what you’re hauling