Jake Smith said:
Just curious about the “bluing” process. Why do you do that? Is it so the paint adheres better?
Good question Jake. No, those parts are not painted - just blued. To my eye, it gives the parts the most correct appearance to real cast iron parts. Just for the record, D&RGW narrow gauge cars never had those parts painted.
I need to elaborate more… This is another ‘modification’ - I start with the PNG frame straight out of the box and apply the india ink/alcohol wash to the entire body frame. Next, do the same application of the wash to the floor deck - top, bottom, sides and ends. While you have the wash out, do the roof walk saddles and roof walk boards. Set all of those parts aside and let them dry overnight. I use a piece of door screen stretched over a 1x2 wood frame about 12" x 18" to hold the parts and allow air to circulate. If there are doors on the kit that open and allow for the inside walls to be seen, then I use Minwax oil-based Golden Oak stain and carefully apply it to the inside wall panels, corner posts and roof trusses.
Assemble the body frame, car ends and sides. Do not put the roof trusses on just yet. I like to use Titebond III for all wood to wood joints and then pin all of the joints with a 23 gauge pin nailer. Set the assembly aside and let it dry over night.
Next day, turn the assemble over and install all of the brake rigging, reservoir etc. and the truss rods. I always run a used tooth brush over the gun blued parts (white metal and brass) to remove any residue. For attaching dissimilar materials (wood to metal), I prefer to use Eclectic, UV6800 adhesive. UV6800 is ultraviolet resistant and can be found in the local Wally store.
Next step, glue the roof trusses in place on the walls - let dry. Glue the roof panels on the trusses and I like to pin nail the panels to the roof trusses - let dry.
That sounds like a lot of extra steps, but it really makes a difference to the end product appearance! What the heck - you are only going to build this model one time!