Hello, Ric!
Sure enough, there were small wear marks on the inside of the plastic trucks opposite the swivel axles. On the SD-40, the plastic covering the swivel axles is purely cosmetic, so I got the little diamond file out and started beavering away.
However, as I filed I began to doubt this was the problem. Both front AND rear trucks had scouring, but the squeal was definitely coming from the rear of the loco. Furthermore, the scouring on the trucks was superficial. My layout is indoor and close enough to circular, so I’d assumed the SD40 couldn’t handle 8’ - 10’ curves. Was that assumption valid?
I put the loco on a spare 6’ piece of straight track to see if it still squealed. It did.
I stopped filing and opened both gear covers, the front as a basis for comparison. Everything looked fine. I removed the gears in the rear swivel section, lubricated them generously with LGB grease, and did the same with the worm gear. After reassembly, the loco ran perfectly, totally squeak-free.
Having to grease the gears on a new loco caught me on the short hop, but it appears that’s all there was to it.
The best thing about all this was that I went right through your entire Kaskaskia RR web site. You are in another league to me entirely when it comes to creating a layout, mate. You have made something of real beauty. However, we do have grandsons and very special women in common!
Regards,
Dave