Despite all you’ve heard, there is a light at the end of the tunnel.
I just finished adding a light to the headlight of EBT #7, my Accucraft C-19 which was back-dated to around 1910.
The primary material is stainless steel hypodermic tubing. (Thanks, Larry.) I found a pack of 5x 3’ lengths of 2mm tubing on Amazon for less than $5. Enough to fix a lot of engines! The tubing replaces the hand rails.
Some of you may remember a thread about how to bend tubing around the front of this loco, which carries the handrail across the smokebox. The best answer (thanks whoever suggested it) was that there would be joints so just use brass rod. When I rummaged through the junk box, I found a piece of copper wire that was almost exactly 2mm, so it was bent and cut to fit. The ends were drilled (with a hand drill) for a 1/32nd rod with a 1/16th tube over it, as the I/D of the hypodermic tube is >1/16th.
The wires come out in the cab and are plugged in to an r/c plug (I re-used a Bind plug,) which is tapped in to the power feed wires on the throttle servo. I wanted to be able to remove the wires through the cab front whenever the cab has to come off to fix the servos. It also makes it easy to turn it off, but I doubt I need to. You can see the 100 ohm resistor that manages current to the LED inside some shrink wrap.
The LED came from a Xmas tree string. When I cut off the ‘fir cone’ I found a lamp-shaped cover over the small, square LED (center.)
The LED was dipped in translucent orange paint (Testors, sold at Michael’s for painting plastic cars.) It was mounted on a piece of black plastic and that was glued to another piece of plastic that fits inside the headlight. Luckily, when I installed the headlight, it was with screws so I could fit a light later.
The reflector behind the LED is a cleaned up ‘furniture glide’ - a small grey disk designed to plug in to a hole in the leg of a chair.
And that’s it. I’m taking it to Jim’s steamup this weekend to get a decent photo, and writing an article for Steam in the Garden magazine with a lot more details.