I just finished installing one of the new Bachmann drive axles in Fred’s Connie. The bolts for the drive rods are a PITB to get undone because they are welded in place with red Loctite. A 7mm socket wouldn’t turn them because sockets have a bevel on the inside edge to help them slip over the nuts being removed. The depth of the bevel is slightly larger than the height of the Bachmann drive nut, so the socket just slips. Fortunately I also had a 7mm wrench.
Once you get by the crankpin nuts off, there are lots of screws to remove: 4 in the boiler braces, 1 on the Johnson bar, 8 in the ash pan, one in the steam chest, 16 above the brake hangers, 4 in the gearbox cap, and 2 in the motor brace.
I disassembled the counterweights and wheels from the old drive axle, and re-assembled them on the new one. While re-assembling the chassis, the last of the crankpin nuts sheared off in the second axle counterweight. G** D*** C******* C***
As there is no way of removing the remainder of the sheared bolt from a pot metal counterweight, I tried to remove a counterweight from my Connie, but the small screw was welded in with Loctite. I think to myself as I clamp the vise grips on the small screwdriver, if I shear this off, I’ll have two totally useless steam engines. After a lot of cussing it finally let go. Put my counterweight and drive nut on Fred’s Connie. Clamped some power on the motor terminals and the chassis limped down the test track like a peg-legged pirate. ^$%&*#$#$% I HATE STEAM ENGINES!!!
Set it aside until this morning when The Muffin Gang met. We removed the motor and pushed the chassis back and forth on the test track. We discovered that one of the excentric drive rods was bowed up slightly. Straightened it and the limp was gone, but the chassis still dragged. Investigation revealed that with no weight on the chassis, the wheel flanges of the first and last drive wheels rubbed on the metal rods for the brake shoes. Added a little weight and the chassis finally rolled smoothly. Re-installed the motor and tested the chassis. It ran fine. The boiler and cab were re-installed. One down, five more to go! I wonder if I will have any parts left on my Connie by the time they are all done.
BTW: Trying to re-install a small non-magnetic screw in the bracket and Johnson bar under the walkway was fun. NOT! Stu finally showed me a trick that I thought I would pass on. I cut a 1/2 inch wide strip of paper and poked a hole in the top corner for the shaft of the screw. Now I could turn the shaft of the screw through the hole in bracket a few turns without it dropping under the work table. The Johnson bar was the pulled back against the bracket with self-closing tweezers while turning the screw with a small screwdriver until it caught. The paper was then torn away and the screw tightened down.