As I mentioned in a previous post, I wanted to install slide glass for windows. After reading about this technique for many years from different modelers I thought that this model would be the perfect test grounds for learning this method. I’ve never liked the look of clear styrene or the clear plastic that comes with models, so if I could prove to myself that I could successfully install slide glass on this model I would be able to replace the windows on my locomotives and cabooses.
When learning a new modeling technique, one always expects to have a steep learning curve, but I didn’t realize how steep this really was! When I started out I had about a 90-95% failure rate. Now that I’ve figured it out, I’m successful about 80-90% of the time. Huge change, but at times it was very frustrating. So, if you want to learn how to do this be prepared for some mistakes.
Below are the tools and the slide glass that I used for this model. Once I bought the slide glass online, I went to my local Ace Hardware store and asked them for help. The diamond scriber, glass pliers, and glass wheel is what they all recommended. So I bought all three. I found out that the glass wheel doesn’t work very good. I also found out that if I use the pliers upside down I get a better snap, than when I use them the proper way.
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_13_42_Pro.jpg)
The jaws of the pliers. This photo is with the jaws in the right position. Out of the picture on the outside of the top half is a white strip that indicates the middle of the pliers. According to the directions supplied, the white line is what you use to line up your snap. It doesn’t work for me. So, I flip them around.
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_14_12_Pro.jpg)
For this example, I’m cutting a 36" x 36" square piece of glass to fit in the opening as shown in this drawing.
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/DSCF0600.JPG)
After measuring and marking the slide glass I scribe the cut with the diamond scribe. The key here is to lightly apply pressure. Not to much, but not too little. This is where the practice comes in. I’ve found that I can make more than one pass to deepen the mark without having problems. If you read anything on cutting glass it always says to make one pass, and one pass only. When I have done one pass, the scribe mark is not deep enough and the glass breaks wherever it wants to. I think that slide glass might be stronger than say picture or window glass.(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_16_22_Pro.jpg)
Here I’m holding the glass with the pliers the right way.
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_17_02_Pro.jpg)
And the wrong way (but this is the way that works for me).
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_17_26_Pro.jpg)
And I make a snap. Whoops, the glass broke in the wrong spot. At this point I normally have two options; trim the edges with a diamond cut-off wheel in my Dremel, or start over. Depending on the size of the piece I take different approaches.
This time I tried to resnap.
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_18_02_Pro.jpg)
All is not lost, because I can use the smaller piece on the left to make a smaller window, and there is still enough on the larger right hand side to make a new score.
Now this time, the piece snapped clean, and is nice and square. Repeat process and cross fingers!
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_20_33_Pro.jpg)
Once cut this piece will get sandwiched between two pieces of styrene. I normally use two pieces of 0.010" double stick taped together, window opening cut and filed out, and then separated. However on this piece, I used 0.020" and 0.010" because I needed a slightly thicker piece for the exterior.
I double stick two pieces of rough stock together with double stick tape so that each cut, file and mark will line up on both sides of the slide glass. (http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_21_02_Pro.jpg)
After final trimming, the two pieces are easily separated with a knife blade. I do make a mark (as seen on the top left) so that I can line up the exact corners. A little CA spread around on the styrene and the slide glass is glued in. At this stage I don’t worry about finger prints, or CA drops, or anything else on the slide glass. However, I do trim the edges of the styrene to fit the slide glass.
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_26_17_Pro.jpg)
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_26_25_Pro.jpg)
The reason I trim the outer layers of the styrene to the edge of the glass comes in the next step.
After marking out the location of the window, I file the edges down. At this point in time, I don’t worry if the opening is slightly larger than the window.
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_30_43_Pro.jpg)When the opening is ready, I test fit the window. Normally in the process of filing the opening, the window will fit slightly better one way or another. I place the window in, and with a drop or two of MEK I temporary tack the window in place, using the styrene from the outer and inner frames. Than, with scraps of styrene I plug the holes and level the window. After flooding the whole frame with MEK I let it sit overnight before trimming the excess, and filling in any minor holes. During this process MEK and styrene typically get on the window. When I am finished with the final sanding I clean the window with rubbing alcohol and a Q tip. Prior to priming the windows will get masked as well.
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_45_36_Pro(1).jpg)
At this stage the window is complete. In the picture below, the window is framed by C channel, and two pieces of slide glass are cut and placed together to allow the window to open and close.
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_46_15_Pro.jpg)
(http://model-railroad-hobbyist.com/sites/model-railroad-hobbyist.com/files/users/ctown2gn19/WIN_20170924_20_45_54_Pro.jpg)
The window in the door had been plate welded over during my modeling period, so it’s one less window to model!
Craig