Jerry, Yes I made my own jigs. I’ll try to explain with some pictures. This picture shows both jigs (I use that term loosely…more like Primitive Pete tools) I’m using a paper clip (also in the picture) for this demonstration since I don’t need to bend up an extra brass piece just yet. Usually I use .028 brass rod. In the picture the clear piece (acrylic) is for the first bends and the grey one is for the secondary (turn down) bends. The white strip attached to the grey piece is .03 plastic placed the distance down (depth) from the top that is required for the second bend. After you establish the sizes you’ll need for your application cut them to meet your requirements.
(http://ogaugerr.infopop.cc/groupee_files/photo_albums/4/8/0/480100142/190100142_C570A0A96612A873328B5CA21D25697E.jpg)
This picture shows the paper clip bent around the acrylic jig. Don’t try to bend both legs at once. Do it one leg at a time. Hold it in place with your thumb.
(http://ogaugerr.infopop.cc/groupee_files/photo_albums/4/8/0/480100142/290100142_061EF6284518910A4F07A0BEBC31376E.jpg)
Once that bend is done then that finishes some of the grabs. But for the others with the turn down bend you need the next jig. Here I’m putting it in the vice…lining up the top of the jig with the top of the vice.
(http://ogaugerr.infopop.cc/groupee_files/photo_albums/4/8/0/480100142/390100142_2BDCD4FC655D64D51CBB9018859531AC.jpg)
Now feed the grab iron into the slot.
(http://ogaugerr.infopop.cc/groupee_files/photo_albums/4/8/0/480100142/980100142_1DCBE38E5D1AE72ED8C1712E6183055E.jpg)
Press down on both legs (to keep them from creeping up) as you push them over.
(http://ogaugerr.infopop.cc/groupee_files/photo_albums/4/8/0/480100142/780100142_8778D6D5215FEB39F65DF99F5187E946.jpg)
Tah-Dah! A finished grab that will always be the same width as the next one and the same depth of down-turn also.
(http://ogaugerr.infopop.cc/groupee_files/photo_albums/4/8/0/480100142/680100142_8B334BDB358C554B1DA12D31FA6D4129.jpg)
Here’s a picture of my Railgon gondola drying after the primer has been applied. Notice the 2 grabs on the side are the one bend type while the end grabs are the double bend type.
(http://ogaugerr.infopop.cc/groupee_files/photo_albums/4/8/0/480100142/880100142_513EB4A31F05B92691223A4B7779929A.jpg)
Jerry, Does this help? Hopefully this will help you with that Rotary you’re making. Brian