So far the most ugly throw is the “Barrel Bolt” one, but it is the least expensive of the lot, taking into consideration the cost of the basic barrel bolt, and the labour involved.
Bruce’s high level switch stand is rather inexpensive, but labour intensive…I don’t have a clue to his cost of brass, but I do know that using Canadian pennies is more expensive than the US ones lately…!!! I wish I had the time to build the number I would need; but for someone who only needs a few and cares what they look like; I’d go with them.
The other comercial throws are anywhere from about $15-$20 each, for the Tenmille ones and up for the rest…here in Ottawa.
If you want the least expensive; and the ugliest; go for the barrel bolt ones…I had to, with the number of switches I have, and I don’t really care what they look like. I’m not about to have the pike show up in some coffee table book of the “Most Beautiful Garden Railroads”.
We needed dependable switch throws that work, and cost very little.
You just have to drill out the bolt, in order to use a self taping pan head screw in the end with two washers. The spring is to compensate for the overthrow of the bolt, and keep the point rail tight to the stock rail. You form it out of a piece of “Spring, or piano wire”, using pliers. form a loop at the bolt end to fit around the screw, surounded on both sides with a washer. Don’t tighten the screw too tight, in order to allow for the circular movement of the bolt.
On all commercially bought switches, not used in a track powered set-up; I strongly suggest the replacement of all throw bars with brass flat stock, as the plastic throw bars are the weakest part of the switches. Use the screws that come with the switches to attach the brass throw bars (And loctite them on the point rail)…predrilling the holes.
Track powered pikes can use strips of printed circuit board, with the metal circuit part cut with a wide gap in the centre while drilling the holes.
Drill an appropriate sized hole on either or both ends for the throw rod/spring.
The end of the throw rod/spring that conects with the throw bar, should have an end bent in a straightened Z shape to prevent it disconecting from the throw bar.
The bend in the throw rod for the spring effect is just a V shape, or you could form the shape of an “Omega” spring. Just be creative…but make the spring large enough that the spring effect is not too strong, or too weak. Too strong will put too much pressure on the stock rail and gradually deform the plastic holding it in guage.
On all switches; if there is the slightest bit of dirt of any type between the point and stock rail; all the “Air pressure”, Spring pressure" or electric switch motors, in the world; won’t properly throw the switch to prevent derailments. You have to get down on your knees and actually look to see that the switch is clean, and properly thrown…no-mater what the ads say…
I hope this helps somewhat, in your search for improvement in switch operation, on your pike.