Large Scale Central

FCA 52' Bulkhead flatcars and loads

My latest rolling stock project. I saw an ad for an HO scale model and really love the look of the large trapezoidal bulkheads. I enjoy building multiple cars at once so after getting the first one fairly together, I elected to build 6 more.



As I understand it, CN purchased 150 of these cars built by Freightcar America in 2013 (DWC 200000-200149) to move bundles of fracking pipe and subsequently replace the ageing pulpwood cars used by their subsidiary Wisconsin Central. However, even though most (if not all) of the car have been re-lettered for CWLX, I have yet to find a picture of one loaded with logs. :man_shrugging:

I meant to post something sooner but keep forgetting so here’s a quick n dirty build log.

The same underframe method as my other bulkhead flats with a ¾” square steel tube captured in a “skeleton” of 5mm PVC. Supports adjusted to line up with the stakes to match the prototype.

The bulkheads are layered and interlocked styrene and PVC.

I use the CNC to spot drill .4mm deep. I prefer hand drilling for grabs as I can get a nice tight fit that usually needs no gluing.


Stake pockets milled from 8mm ABS square tube.

I experimented with balsa wood for the stakes but ended up milling them from PVC lumber. These are steel on the real ones and the wood grain of the balsa was still visible after coats of primer/paint and the PVC can be bonded with solvent.

It has been quite a (enjoyable) task assembling these cars. Each is made up of 200 individual parts!

Now that the cars are about done, (I’m still pondering the color) on to the pipe loads…
According to my research, the most common length of the pipe is 45 feet (18.6 inches in 1:29). I have procured a box of 500 Poly King “giant” 20’ black straws and 3d printed appropriate end caps.

3d printed ends and internal supports to create bundles of pipe



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Those are nice looking Dan. You based everything of the HO model I’m assuming?

Thanks Craig! Actually, I didn’t buy the HO model. I intended to but I used the FCA brochure to get started and referenced photos.


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Great work Dan. I really like the interlocking parts. And love the hollow stack of pipes, very clever with the end pieces.

Thanks Cliff! I’m about to assemble a pipe load to see how it works.

First one done! Just need to finish up some decals, clear coat and apply conspicuity stripes to the other 6. 2 loads built.





The pipes (straws) are polypropylene so most adhesives don’t work. I tried the Loctite system and it works but it’s kind of a pain in the azz. the primer comes in a wicking dispenser like a paint marker but it dries out and the spring is weak so gets stuck. I ended up using hot glue which worked out quite well. I modified the 3d printed supports to 3 bundles high. I attach the outside layer and chose how much to fill in the ends depending on what will be visible.


I was running low on metal wheels but happen to have some finescale ones I got for cheap but they have 4mm axles so I made inserts and installed bearings to adapt the USAT intermodal trucks.

It seems CN used vinyl decals for these cars, knowing they would be reassigned which left a shadow of the “noodle”. I replicated this using a painters tape mask cut with my Cricut and a “redder” primer (Dupli-Color).

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Excellent work, Dan.

I really like the simplicity of your Cricut masking, gotta try that sometime. Do you cut it sticky side up (but adhered to a sticky sheet for transfering)? Or sticky-side down, and just do what it takes to get it on the model?