Here is another project that I have been thinking about for years. Buying modern passenger cars is not a cheap proposition as you guys know and finding the smooth side ones that Aristo produced few of made it even harder. SO why not make my own right?
My first attempt was to build a form that I was going to place a piece of plexi glass on and place it in my gas grill and melt it over the form. On the first 2 the edges got crispy, not good but the roof was actually taking the nice curve of the form. I then figured that the heat was not consistant in the gas grill so I cut down the form so it would fit in our brand new convection oven and when my wife wasn’t home I gave it a shot. The results were better but still not what I wanted. The project was then put on the shelf in my mind.
A few months back I came across a guy that was selling 10 Bachmann logging caboose roof pieces so I bought them. Three roof pieces put together gave me a car that is 28" long which was perfect for my needs.
As you can see in the photo the cars which I made 3 of have wood ends, plexi glass sides and the caboose roofs. This is all one piece that can be removed from the wood frames with 4 screws.
My plan for painting is to figure out a window configuration on each car then using address labels for masking put those on and spray paint. I did a test on a piece of scrap and it looked really good.
Eventually I may add interiors but for now the 10 foot rule is good enough for me. Pieces will be added under the frames to represent AC units etc…
The plan is black roofs and frames, red sides with yellow pin striping like the engine.