I found a good deal on the AMS F Scale Gondola and Caboose at ECLSTS. The caboose had been re-worked by AMS with new wheels and changes to cure cut lever problems, but not the gondola.
For starters, the coupler sits too high compared to the caboose and all of my Bachman F scale stock that I just finished converting to Accucraft couplers. I tried taking the pocket apart, but I couldn’t find an easy way to shim it. I did trim the coupler ears to give a little more swing and, as John Bouck suggested to me, changed to Kadee springs.
The next best way I could think of to lower the coupler was to change the wheels. I whipped out my trusty digital caliper and started measuring the diameter of all the metal wheels in my spares box. The USA Trains wheels were the smallest, nearly 4MM in diameter smaller than the AMS wheels. Installing them required shortening the axles on the wheels by about 8MM and drilling out the truck journals, and heat bending the brake shoe mounts to re-center the shoes. When done, the car was lowered by about 2MM. The coupler is still a bit high, but now it will reliably couple.
The big problem now is keeping it coupled. The coupler lift bar is connected with an S-loop of brass wire in the coupler and a single loop of brass wire ties it to the cut lever. It works fine on straights, but in curves, the parts bind and lift the pin, uncoupling the car. I messed around trying to bend things so they don’t conflict, but no luck so far.
Has anyone solved this problem using Accucraft couplers and keeping the working cut lever?
I notice on the Bachman cars the brass cut lever is bent nearly straight out when at rest, and several loops of fine chain tie it to the Accucraft S-loop on the coupler, I have no problems with these cars uncoupling. I’m thinking that bending the lever and adding some chain might be a solution.
Note to those who don’t like the Accucraft couplers: I found that by trimming the ears (spring mounts) to allow the coupler to swing further and changing to the weaker Kadee spring, I can get close coupled body mount cars though an S-Curve created by two Aristo Wide switches placed together. This is the worst situation I have on my railroad where I would expect F Scale stock to run. I much prefer the look over Kadee and the operating cut levers are a nice addition. Fortunately, John Bouck doesn’t agree and was willing to trade me a boat load of Accucraft couplers and Kadee parts for a spare caboose I had