I haven’t posted on the windmill project for a couple of weeks because the work on it was tedious and frustrating. Things like re-boring bearings because the fit was too tight, or re-adhering them to the plastic base because the first adhesive didn’t work. Yesterday was beginning to feel like the same thing, trying to ensure the shutters rotated freely. But once that mess was solved, was able to install the shutter daisy-chain linkage which (supposedly) makes them all move simultaneously. Here’s that linkage, which had to be installed upside-down.

After assembly, I used JB weld to bind the clevises and rods together, and hoped for the best while it set overnight.
Today I finally had some breakthroughs: the linkage worked! The shutters all move like they should. According to the project flow chart, I didn’t need to go out and shoot myself, but instead could progress to the operating arm linkage. Then came the ropes and down-haul rods.

The above shows the shutters close, and below shows them open.

Then came the piping, but that had to be taken apart to do the main pump shaft. Long story, but today’s seen a lot more take-apart / put-back-together as things were fitted up.

To connect the turbine shaft to the pump shaft, I’ll use an o-ring belt and two sheaves I designed. I couldn’t find commercial sheaves to do the job, so the sheaves 3d printed to fit shaft hubs from Pololu.

Next weekend will be a lot of tidying up.
===>Cliffy