A year ago I made a pair of freight cars for Winnegance and Quebec. They were great fun and offered me some new challenges. This scale is big enough to allow for some prototypical build techinques.
Here is a link to the build thread for these two cars: http://www.7-8ths.info/index.php?topic=16685036.0
After the challenge here I saw some cool stuff and thought I would try some new to me techniques.
I built the basic frames for two cars, a 30 foot flat car and a 28 foot box car. these are pretty straight forward wood working projects. The new twist for me was to start with curved beams to make sagging old cars rather than straight new ones. I sawed several strips from some 2" thick pine boards. they were 3/8" and 1/4" thick to match the plans. I started by clamping them together and using a block plane to plane a curve in the edges of the stips. most of the curve was in the middle, the ends were more or less straight. with a curve on one edge, I could run the strips through my Microlux table saw with the curved edge against the fence. magic: i got curved sillls for the cars.
I then planked the deck and weathered it with the old ink and alcohol trick plus some other concoctions to get a good color.
The first car I built I had tried to build a framed side like the real thin but couldnt work out how to do it. So I am trying again.
I started by carving a notch into the car sills. the vertical posts then could fit flush with the outside and be glued and pin nailed to hold securely. I added inside sheathing, diagonal bracing and a top “header”
the roof consists of 8 roof beams and three stringers. the beams fit into notches in the “header” and stringers fit into notches in the beams…Just like the real thing!