Large Scale Central

Cutting rock on a table saw

Tonight while finishing up the rock lining of Deep Cut I was in need of a specific size rock to fill a void. Scouring my collection I couldn’t find any that fit the spot. My attempts at cleaving a rock with a cold chisel and hammer failed dismally. I finally located a rock that fit the opening, but it was twice as deep as the gap I wanted to stuff it in.

I recently mounted a 10" masonry blade in table saw to trim some concrete tunnel parts. I wondered if that blade had the power to rip cut this 2 inch thick piece of rock. What the heck, you’ll never know unless you try :smiley:

I moved the saw outside and made a mat to protect the table from a section of newspaper. After donning my heavy duty safety goggles, my first attempt was to cut the full thickness in one pass. As soon as I got most of the blade engaged it was obvious I was going nowhere. So I tried a shallow cut, about 1/4 inch or so, and it cut quite quickly. I raised the blade repeating the cut ever deeper on each pass. By the time I was within a 1/4 inch of finished, I had worn enough off the blade that it wouldn’t raise high enough to cut through. I flipped the rock over and carefully finished the last 1/4 inch from the other side.

Success !!! The cut edge looks like polished granite, but it will never be seen. The natural edge will face out.

It was too dark by the time I had cleaned up and test fit the rock, so I didn’t get pictures. The cut rock will fit the space nicely. I’ll get some pictures in the morning before and after I install it.

Hey Jon,

Nice job, but you’re lucky the rock didn’t get thrown back at you, not to mention the damage masonary dust does to your table saw screws and bearings. I bought a tile saw at Harbor Freight with a diamond blade for around 75.00. It is water cooled and cuts any type of masonary with a breeze. Rocks, cement, tile with no problem.

Have fun, Chuck

The rock was heavy enough that it didn’t want to kick back, but your right about the dust. I cleaned up between each pass and did a through cleaning with compressed air when I was done. This isn’t something I’d do on a regular basis without a proper saw. Here’s the rock that was cut… [url=lsc.cvsry.com/Post/Rock_Saw_1-1200.JPG]

(http://lsc.cvsry.com/Post/Rock_Saw_1-800.JPG)

[/url][color=blue]FF: Click to Enlarge - IE: Right Click Photo and select Open Link in New Window to Enlarge[/color] [url=lsc.cvsry.com/Post/Rock_Saw_2-1200.JPG]

(http://lsc.cvsry.com/Post/Rock_Saw_2-800.JPG)

[/url][color=blue]FF: Click to Enlarge - IE: Right Click Photo and select Open Link in New Window to Enlarge[/color] And this is the spot where half is scheduled to go… [url=lsc.cvsry.com/Post/Rock_Saw_3-1200.JPG]

(http://lsc.cvsry.com/Post/Rock_Saw_3-800.JPG)

[/url][color=blue]FF: Click to Enlarge - IE: Right Click Photo and select Open Link in New Window to Enlarge[/color] I got it installed this morning, but before I got a photo I kicked it out of place. I’ll adjust it and get an “after” photo tomorrow.

Jonny’s cuttin’ up some rock

It’s tomorrow. Here is the After photo… [url=lsc.cvsry.com/Post/Rock_Saw_4-1200.JPG]

(http://lsc.cvsry.com/Post/Rock_Saw_4-800.JPG)

[/url][color=blue]FF: Click to Enlarge - IE: Right Click Photo and select Open Link in New Window to Enlarge[/color]

Nice looking rocks. My wife and I are planning a trip up in the mountains to an old mine site we found last year along the old Northern Pacific right away over Lookout pass between Idaho and Montana. The rocks are in an old tailings pile. There are blue, green, and red colored rocks. My wife wants them for the railroad and her garden.

Chuck

Looks almost like it was cut to fit that spot Jon. :slight_smile: